Walls Coming Along and Mistakes Fixed

July 29, 2012 – We always start our work weekends out with good intentions.  We plan on getting up early and getting to the job site right away.  We plan on working long hours and accomplishing a good deal of work.  Well, in reality, we work 4 – 10 hour days during the work week and never quite accomplish as much as we plan.  Such is life.

This weekend was no different.  After a leisurely breakfast Friday morning, we went to ProBuild.  Lately, it seems like we’ve been at ProBuild every Friday for at least an hour taking up Tony and Phil’s time with our incessant questions.  They talk to us in “builder’s talk” and then we ask “what’s that mean”?  Lucky for us, they’re pretty patient with us.  We thought we’d be starting on a new wall right off the bat; however, we weren’t quite finished with the first wall we built.  We assumed, because our framed in floor remained wobbly, that we would be able to square up our wall when we put the sheathing on.  This, however, was not the case.  The first wall we built had so much hardware in it, that it would not budge; which would be fine if it had been square, but it was not – we were a 1/2 inch off from being square.  We called Chris, hoping he would say that a 1/2 inch wasn’t a big deal; however, our hopes were dashed when he said to take out the screws and corner braces and get it to within an 1/8 of an inch.

All hope for the weekend was not lost though, we managed to square up our back wall, fix the rebar situation, tape out our floor plan to finalize window placement, and cut most of the studs for the shorter of our two side walls.

Coupler in place

Taped out floor plan

Checking out our handy work

Second piece of rebar added

Rebar long enough for the Simpson Strong Tie connector

 

 

Starting on Walls and Discovering Mistakes…Again

July 22, 2012 – We started framing in our first wall this weekend and of course in the process discovered another goof-up.  Well, it wouldn’t be homemade if there weren’t some mistakes right?  That’s my mantra I try to repeat to myself when frustration sets in.

In past blog posts I talked quite a bit about the welding that needed to be done on the trailer.  After many delays with the welding aspect, we finally found a welder who was able to get the job done.  Prior to the welder starting, he asked us to measure out how long the all thread rod needed to be and give him the measurement.  In order to do this, we put one of the pieces of all thread rod through the drilled hole in the subfloor and set a 2×4 next to it.  We then put one of the Simpson Strong Tie connectors on the all thread rod with the mounting hardware and measured to a point where we had 5-6 threads exposed.  This would be how long the all thread rod would need to be in order to go through the bottom plate of our walls and into the Simpson Strong Tie connector.

Here is where is gets frustrating.  We started on the back wall of the tiny house this weekend.  The back wall is designed to have a 2 – 2×4 thick bottom plate, as opposed to the side walls that have just 1 – 2×4 bottom plate, making the pieces of rebar too short to mount the Simpson Strong Tie connectors.  This discovery was disheartening to say the least.  Our project was started two months later than we would have liked trying to prepare for the welding portion of the project and find a welder only to now realize that after all that time we screwed up.

Well, like my brother told me during our last episode of frustration, all of our mistakes can be fixed.  Today, our friends, Kirk and Tami flew into Marquette for a day trip (Kirk has his own plane!).  We picked them up at the airport and before going out to lunch, we brought them to the build site.  Kirk has a lot of welding experience and came up with a good fix for our goof.  His solution was to cut the rebar shorter, use some permanent loctite and a coupler and piece together another length of rebar to make it the right height.  Thank you Kirk!  It’s so nice that we can fly out consultants for the project!  🙂

In the meantime, we built our first wall.  This wall was pretty straight forward.  We were able to follow the plans and other than building it as a mirror image to the plans, we did not have to make any changes.  We did discover, once the wall was finished and standing up, that the window is a little lower than we would have liked.  For my 5′ 3″ height, it’s fine, but it’s a little low for Pete’s at 5′ 10″.  Luckily it’s only the bathroom window and the other windows will be higher up on the wall.  The final touch was adding a CS-14 strap along the wall.  The plans call for this and we’re thinking it’s for added support for tornado-like conditions when the house is pulled down the highway.

Next weekend we’ll start on another wall and fix the rebar situation.

Rebar too short for the 2 – 2×4 bottom plate

Simpson Strong Tie connector

Simpson Strong Tie connector with the mounting plate

Back wall

Simpson CS-14 strap.